Blister Packaging Machine: Packaging Made Easy

Many companies with small to medium series face the challenge of packaging flexibly and cost-effectively without having to make large investments. Our blister packaging machine offers exactly the solution: quickly changeable tools and easy operation for maximum flexibility and product quality.

Blister Packaging Machine: Packaging Without Issues

A blister packaging machine is a specialized system that individually and securely packs products according to their requirements. It is widely used in industries such as pharmaceuticals, cosmetics, and electronics because blister packaging provides optimal protection against external influences like moisture, air, and light while allowing a clear view of the product.

How the Machine Works

The operation of these machines involves several steps: First, the blister band material is fed into the machine through a feeding system. Then, the blister band is positioned and the parts, assemblies, which are hanging on the strip, or supplied as bulk material or through automation, are inserted into the cavities in the band.

Once the product is placed, heat sealing occurs, either with a special lid material or a film. Thus, the product is firmly sealed and securely packaged. These efficient processes make blister packaging machines a valuable solution for modern product packaging.

Overview of Our Machines

Blister Band Packager for Strip-Mounted Parts and Single Components / Bulk Material

The blister band packager is a state-of-the-art solution for the secure and precise packaging of components. Particularly suitable for applications where parts hang on the strip or are processed as bulk material, this machine offers maximum efficiency and flexibility.

It is exceptionally suitable for industrial applications where precise, automated packaging of components is required. Ideal for electronic components, automotive parts, or products in medical technology.

Product Highlights

Punching unit as eccentric press with servo drive: High precision with adjustable stroke of 10/20 mm and a pressing force of 10/30 kN.
Motorized unwinding and rewinding of the blister band: Torque-controlled handling for maximum process safety.
Integrated monitoring: Sensor and camera-based checking of position in the cavity for exact positioning.
Adjustable sealing unit: Adjustable unit for the cover tape and blister band, suitable for different requirements.
Modern control and communication: Siemens S7 control with remote maintenance via WiFi module and professional interface for external communication.

Technical Specifications
Mother blister spool: Max. 760 mm
Adjustable band widths: Max. 12–72 mm
Sealing speed: 5 meters/min
Finished spool diameter: 300–560 mm

Multiple Rewinder for Blister Bands

The multiple rewinder is the perfect addition to the packaging process. The machine ensures the reliable and efficient rewinding of blister bands with a high degree of automation.

It is optimal for companies that want to efficiently and automatically process large quantities of blister bands. It is especially useful in series production, where high repeatability and short changeover times are required.

Product Highlights

Integrated loop control: Optimal handling of the band during the rewinding process.
Focus on automation: Automatic sticking, rewinding, band cutting, and sealing without manual intervention.
Precise blister band monitoring: Encoder and inductive part recognition ensure maximum process control.

Technical Specifications
Sealing speed: 5 meters/min
Spool weight per side: Max. 38 kg
Adjustable band widths from 12–72 mm
Finished spool diameter from 300–560 mm.

Advantages of Our Blister Packaging Machine

Faster Production Through Reduced Changeover Times

One advantage of our blister packaging machine is time-saving through quick format changes. With HURAS machines, you only need to replace individual guide parts rather than the entire set when changing formats. This simple handling significantly reduces setup times and allows for speedy adjustments to new product lines or series. The sealing slides of the sealing station can be continuously adjusted to the different blister band widths.

Modularity and Easy Operation

A standout feature of our machines is the fully modular design. This allows you to expand the machines as needed and adapt to changing requirements. Furthermore, all modules and components are designed to be easily accessible and simple to operate. This reduces the learning curve for your staff and simplifies maintenance, ensuring the machine runs reliably with minimal downtime for years.

Flexibility Through Agile System Concept

HURAS blister packaging machines offer a flexible solution for companies looking to design their production dynamically. Thanks to the agile system concept, the machines optimally adapt to individual requirements, while the modular design ensures clear zone separation. Each area of the system remains easily accessible, simplifying operation and speeding up maintenance.

Precision and Reliability in Production

Our blister packaging machines ensure precise positioning and comprehensive protection of the product – a distinct advantage, especially for sensitive or valuable products. With high production quality, HURAS ensures that your products are optimally packaged and protected as they reach customers.

Applications of Blister Band Packaging Machines

Blister packaging machines are used in numerous industries and are ideal for products that need optimal protection while being individually packaged for later removal.

Blister packaging is particularly popular in the pharmaceutical industry as it protects tablets and capsules from moisture and light while also facilitating dosing. They are also used in the cosmetics industry to hygienically and appealingly package small products like creams or samples.

In the electronics and consumer goods industries, blister packaging ensures safe protection and provides customers with safe handling of the product even with high cleanliness requirements.
The usage is ideal for contact parts, hybrid parts, and assemblies. This flexibility makes blister packaging machines a versatile solution for many production areas.

Your special advantages with HURAS

Customer-oriented development and support

At HURAS, your needs come first. Our team works closely with customers to develop tailored solutions and adapt the machines exactly to their specific requirements. Additionally, we offer comprehensive support, from initial consultation to installation and maintenance. With HURAS, companies receive not only a machine but also a reliable partner for their entire production process.

Durability and Longevity – An Investment in the Future

At HURAS, we place special emphasis on the longevity and robustness of our machines. Made from high-quality materials and equipped with durable components, our machines are designed to reliably function in demanding production environments over the years. This focus on quality means that investing in a HURAS machine pays off in the long run, allowing companies to benefit from low operating costs and minimal maintenance expenses.

Custom Adaptations for Special Requirements

Every production is unique – that’s why HURAS offers the possibility to customize blister packaging machines. Whether for special product sizes, shapes, or specific production requirements, HURAS develops bespoke solutions that meet the specific needs of your production. This way, companies receive a packaging solution that is flexible, efficient, and precisely tailored to their individual requirements.

Sustainability and Environmental Awareness

A defining aspect of HURAS is the commitment to sustainability. Our machines are designed to operate resource-efficiently and contribute to waste reduction. We also utilize energy-efficient technologies to lower energy consumption and reduce production costs in the long term, offering a sustainable solution that combines both economic and ecological benefits.

Contact

If you want a consultation, quote, or further information about our product, please feel free to inquire directly through our form.

FAQ: Frequently Asked Questions About Blister Packaging Machines

How can a blister packaging machine be integrated with existing high-speed punch presses?

For the direct, inline packaging of components hanging on the punching strip, HURAS offers the blister strip packager VPI-S. The system takes the material strip after leaving the punch machine and positions the components accurately in the cavities of the blister strip. The VPI-S control system captures the production speeds of the punch machine via loop queries and adjusts the packaging speeds in real time. The VPI-S can operate at up to 5m/min.

A servo press with up to 60 kN pressing force separates the products before the blister strip is thermally sealed. Sealing the strip prevents particulate contamination and corrosion on refined surfaces. This process-driven direct packaging makes costly intermediate steps or even manual handling processes unnecessary. HURAS manufactures the entire system custom-specific at the Legnica/Poland plant. Depending on process complexity and part variations, the delivery time is on average 16 weeks from confirmation date.

Which packaging system automatically processes individual components and bulk material into blister strips?

For individual precision parts, hybrid components, or bulk materials, HURAS uses the blister strip packager VPI-E. Automated feeding systems or robots place the components precisely into the cavities of the blister strip. Sensors check the correct positioning and completeness of the parts before the sealing process. In-line camera inspection processes are possible, subject to technical feasibility checks.

In case of deviations, the system automatically stops or ejects defective products; automated replenishment is possible according to requirements. The modular system concept allows for tool-less switching between different strip widths from 12 to 72 millimeters. Thus, retooling for variant adaptations is possible in the shortest time.

How does the heat sealing station of the HURAS blister packaging machine guarantee complete tightness of the cover foil?

The HURAS heat sealing station continuously seals carrier strips at speeds up to 5 meters per minute. Predefined sealing parameters such as temperature and position of the welding elements are monitored and parameterized by appropriate sensors. Deviations from the predefined tolerance windows lead to post-regulation processes or, in case of disturbances, to machine stoppage. The heating elements can be adjusted without tools via spindles to strip widths from 12 to 72 mm. Thus, tolerance-related width variations of the blister strips are easily accommodated.

What technical provisions do HURAS blister packaging machines make for strict cleanroom requirements?

HURAS designs blister packaging machines with a clear separation between the packaging area and drive elements, where the packaging area is strictly isolated from the drive technology. Additionally, ionization components can optionally eliminate static charges on components and fine particulate contamination immediately before sealing. The drives are servo-driven by default, exhaust air can be delivered to customer-based systems upon request, or HURAS filters it in its own control loops.

Covers/protective devices are generally adapted to existing and desired standards. In practice, they are typically made from non-corrosive stainless steels. All joining methods comply accordingly. The fully automated process, if desired, eliminates any tactile contact with the components.

How does the HURAS blister packaging machine's system concept reduce setup times during format changes?

The modular system concept of HURAS requires only the adjustment of individual guiding elements for variant or product changes. The retooling process is mainly accomplished without tools. The guiding and heating elements of the sealing station can be continuously adjusted to new strip widths ranging from 12 mm to 72 mm through adjustment units. The parameterizations and settings of the respective packaging process are selected and recalled on the system’s HMI, making the retooling process practically complete.

How does the BWG multiple winder automate the winding and handling of sealed blister strips?

The HURAS BWG multiple winder takes over the fully automatic winding, cutting, and gluing of the finished sealed blister strips. An integrated loop control with encoder and part recognition regulates the winding tension torque-controlled to avoid damage to the blister strip. The system accommodates spool diameters from 300 mm to 560 mm and processes spool weights of up to 38 kg per side.

The automatic reel change enables continuous winding without interrupting the preceding packaging processes. The finished spools conform to the DIN EN 60286-3 standard and are immediately ready for safe onward transport to the end customer.